Everest CAD/CAM System

KaVo Dental GmbH
Bismarckring 39
88400 Biberach/Riß
Fon: +49 73 51 / 56-0
Fax: +49 73 51 / 56-14 88
info@kavo.com
Processing bandwidth from the crown to the bridge For inlays, onlays, veneers, coping, full crowns and bridge frameworks up to 14 components (depending on geometry) High-end CCD camera Resolution: 1 392 x 1 040 pixels 4-times greater image resolution Topometric 3-D measurement process Measurement field width 60 x 80 mm Measurement duration per stump: 3 minutes Digital transmission of scan data Extremely high measurement precision of < 20 μm Scanning of dies and wax provisionals Easy access through vertically opening front hatch with one-handed operation Light beam projector Removable object holdern The best acceleration for your system The well thought out productivity package consists of a high-speed network, an additional PC and special transfer software that contains the Scan PC functionalities that you already possess. And this is how it works: The customer receives a computer that functions as an interface between your existing Scan PC and the Engine. The data are automatically sent to the Design Sherpa computer. Machining unit with 5-axis technology The Everest engine has the advanced 5-axis milling and grinding technology. With its extremely compact design, specially developed for the dental laboratory, the Everest engine is a minor revolution in power. Long traverse paths with wide working angles smooth the path to easy complete machining of even the most demanding geometrical designs with convoluted bottom sections. This high-tech engine, which has a dual tool spindle, a swivelling gripping yoke and is simultaneously controlled by high-output CNC software, has a wide range of applications and offers maximum productivity and quality. The five X, Y, Z, A and B axes offer particularly high ranges and wide angles of motion for maximum possible variety and precision for your machining processes: Everest engine – the 5-axis milling and grinding unit: x-axis: 250 mm y-axis: 100 mm z-axis: 70 mm a-workpiece rotation: 360° degrees b-tool swivel range: 240° degrees The machining portal Solid U body of polymerised concrete with vibration-damping, noise-reducing and dimensionally stable properties Vertically opening front hatch for easy access to the machining cell Fully encapsulated machining cell with closed coolant and lubricant circulation Integrated recovery of liquid medium with solids separator Low-noise and low-emission operation with low maintenance requirements It’s your choice: Processing quality at the highest level Perfectly shaped and functional occlusal surfaces are the most important factor for an attractive and useful dental prosthesis. The professional shaping and fabrication of the occlusal surface is one of the most important tasks of the dental technician. This task is made easy to the smallest detail with the KaVo Everest® engine with its 5-axis technology. How easy it is to achieve excellent results Maximum precision with practically no refinement of the milling Overnight production with restorations up to a full jaw from an economical circular blank with retention bars Sintering - safely to the perfect result The microprocessor-controlled therm unit offers sintering of modern dental materials. It is a safe, controlled and automatic process — without supervision. The scan unit is linked to the overall Everest system with the data interfaces on the scanning computer. In addition, remote data transmission is possible through a separate telephone or Internet connection. If needed, KaVo’ remote online maintenance service be directly accessed in this manner. Total perfection The KaVo Everest CAD/CAM is an outstanding example of holistic design in dental laboratory technology. The four Everest components together make up a complete system providing an optimum solution for the demands of contemporary processing technology. It combines advanced technology with maximum economy and quality. The Everest scan unit forms the first interface for highly-efficient and easy dental processing directly on the computer: The three-dimensional surface scan in the Everest scan unit determines the models measurements, which are visualised for further processing in 3D on the screen. Complex crowns and bridges can be easily generated. Critical areas such as the crown margin are automatically recognised by the software and calculated. KaVo Scan II The KaVo Scan II provides highly accurate Scans and its Software offers easy to use multiple design possibilities. It offers a reasonably priced alternative to enter the dental Scan- and CAD world. The restorations constructed with the Scan II can be sent through an interface to the established 5-axis Everest System to be milled. The KaVo Scan II uses the stripe light-projection to capture even smallest fissures and complex geometries. One other benefit the Scan II offers is the rescanning of hard to reach areas and detailed mashmerging with the original Scan information. Intuitive, fast, affordable – KaVo Scan II! The Energy CAD Software offers numerous possibilities to construct restorations. It is possible to produce multiple indications like Copings, Inlay/Onlay/Veneers, wax-ups, as well as abutments and full crowns. 3Shape D700 Model Scan The innovative and on the market established scan-technology of 3Shape can now be combined with the unique KaVo Everest CAD/CAM system! The D700 scanner represents the new generation of scan technology and has been optimized for model and impression scanning (additional option). It guarantees best scanning results and sets standards regarding scanning velocity and accuracy. Furthermore the 3Shape Scanner for KaVo Everest offers application possibilities that allow an improvement in clinical results and higher profitability. The precise scanning results and the various construction possibilities of the 3Shape Scanner can be realized in its best way with the 5 axis Everest system. The 3Shape for KaVo Everest scanning features as well as the numerous software functionalities are convincing and offer a lot of highlights. The software Dental Designer 2009 of the 3Shape Scanner for KaVo offers multiple opportunities in constructing dental restaurations. Hereby it is possible to cover indications like copings, I-O-V and telescopical crowns. Based on dental anatomy, these functions offer extensive indications to create highly esthetic and functional restorations. From the impression to a digital model! The 3Shape Scanner for KaVo Everest optionally offers an impression scan function that allows direct digitalization of impressions!   Right after scan process of the impression the CAD-Design can be started, which guarantees a reduction of turnaround time and parallel manufacturing of model, coping and crown. In this case the Scanner first generates “negative” data which then will be converted into a precise, virtual model. Highlights 2 cameras + 3-axis Required for effective scanning of impressions including anterior teeth Adaptive scanning Ensures complete scans resulting in high quality fit and clinical result The material basis for Dental Excellence The economical path to dental excellence leads you directly to KaVo Everest: Full crowns, inlays, onlays, veneers or bridge frameworks — the results are always uniformly excellent. Everest elements are the basis for success. They are specially developed for use with the Everest system and are the best quality material for excellent results. They are the core elements of a superior system combining the traditional KaVo competence and ten years of research and development in Everest. 3Shape Dental Designer 2009 Features Scan time (ready STL): Single die: 25 sec (35 sec) 3-unit bridge: 100 sec (125 sec) Full model: 60 sec (75 sec)  Accuracy: < 20 microns, Consistently excellent fit on 14-unit bridges  Dual image capture: 2 x cameras, 1 x laser  Motion system: 3-axis: rotation, linear motion and tilting  Interface: USB connection to PC and laptop  Output formats: STL (open standard) and DCM  Standard scan indications: Dies, short bridges, single unit wax-up, antagonist bites and double scans  Dimensions (W x H x D ): 34x29x33 cm (14"x11"x13") Weight: 14 kg Software Module   Software used as a constructive element With the Structure Software module it is possible to solve every kind of standard construction task in a comfortable and time saving way. Furthermore you can also use freeform- tools like the wax knife, for easy modification and scaling of restorations.  The individual crown With the software module “Anatomy” it is possible to create single and anatomical crowns for anterior and posterior areas in an easy way. An integrated tooth database allows choosing the right anatomical crown shape. This database can be expanded individually with more designs. Software to produce individual abutments (optional) The abutment module enlarges the Everest application spectrum in the Implant field. Based on the so called “links” from NEOSS (connectors), it is possible to create and construct implants. Other Software features Antagonist bites Connector individualisation Replicate Scan (Scanning of wax models) and paterns to build up your library. With the KaVo Everest Energy CAD Software it is possible to do every kind of a daily base dental laboratory work – reproducible, simple and intuitive. The client can choose between 12 different materials in either Disk or Blank format. Features Scan time: About 95 sec. per unit and 10 sec. for additional picture retake  Accuracy: ≤ 10 microns per unit  Additional scanning: To capture even hard to reach Inlay-cavities, through individual adjustment Image capturing: High end camera with 1296 x 964 pixels, stripe light protection with triangulation  Measuring field size: 90 mm x 70 mm x 50 mm  Output formats: STL (open standard)  Standard scan indications: Dies, bridges, wax-ups, antagonist bites  Dimensions: 43 x 52 x 42 cm Weight: 15 kg Controlled laboratory conditions Multiple layers of highly efficient insulation, which allows precise control of the heat in the interior of the unit It requires a strong base and an extractor hood is recommended All voltages between 200 and 400 V can be connected The extended range power supply and the innovative KaVo PFK power factor correction ensures continuous power output even under varying voltage conditions The specified temperature remains constant Very fine grid for precise scans The Everest scanning technology records even the finest fissures. With the strip light measuring process the cast situations are optically measured with high precision within 15 projection sequences. The rotary plate moves on its vertical and horizontal axis during this process to ensure precise recording of the most complex shapes and finest transitions. CNC controller High-performance CNC based on the latest PC technology 5 simultaneously controlled axes Short block and cycle times < 10 ms (calculation speed) Gripping yoke for 2 bridge constructions The tool spindle Newly developed 240°-swivelling dual spindle for holding one rough and one fine machining tool: This enables a complete machining process without changing tools and without interrupting the process Variable rotary speeds between 5000 and 80 000 rpm depending on material Tools gripped with high-precision Weldon quick-clamping system Laser measurement of tool position The advanced 5-axis technology of the KaVo Everest engine Advantages of this combination Simultaneous scanning and construction of restorations Greater flexibility and productivity in daily scheduling data are processed faster with quicker wait times due to faster computer speeds Independence of the scanning and construction computers Original to digital in 1:1 quality In the scan unit the geometry of the plaster cast is recorded first. The cast is simply placed on the removable object holder and this is then fixed to the rotary plate of the scanner with a simple operation. The operator can control the scan process easily with the Everest software scan module and the scan process, including data storage, is finished in less than four minutes. In this brief period a CCD camera scans all 3-D contours at a ratio of 1:1 and the data are converted to digital data. The measuring plate rotates and tilts during the scanning process to record all aspects of the most complex shapes and all critical regions. The measurement precision of 20 μm defines the initial basis for the absolute 1:1 precision that is the characteristic of the total machining process with KaVo Everest. Milling/grinding tools Milling and grinding tools specially developed by KaVo for the desired materials: Reinforced 6 mm shaft for maximum stability and vibration damping Special milling geometries and special coatings for long tool wear and long service life Computer unit with monitor Powerful industrial PC with integrated CNC hardware and network board 17“ monitor User-friendly interface Dimensions: H x D x W 1170 x 835 x 880 mm Weight without controller: approx. 280 kg Ports: Mains power connection: 230 V, 50 Hz Network Sealing air Data line: analogue / digital Marks of conformity: VDE / UL / EMC Possible axis motions The x, y and z-axes define the horizontal and vertical paths in the space. Measurement of the bridge cast Increasingly narrow grid The CAD/CAM system consists of the following components Everest scan pro:  Measuring unit with exact scanning of the models Everest engine: Milling and grinding unit for high-precision and automated processing Everest therm: Sintering unit for perfect sintering Everest elements: Materials for an attractive indication and materical spectrum   Gripping yoke for 4 single units Interested? For any further information you can call our toll free Hotline numbers or send us an e-mail: Hotline application: +49 7351 56 2200, AWT.Everest@kavo.com Hotline technical service: +49 7351 56 2100, Service.Everest@kavo.com Software for the production of copings and frameworks Sculpt toolkits for individual modification (e.g. wax knife + morphing) Automatic positioning of design elements  Easy modification of automatic suggestions  Virtual tools to optimize of the aesthetics and mechanical nature of the connector design Software for the production of full anatomical crowns Automatic initial proposition with consideration of the denture and the surrounding teeth  Advanced freeform modelling tools  Tooth libraries with different tooth morphologies  Easy creation of individual tooth libraries  Optimal reduction of full anatomical crowns and bridges for an ideal veneering support Gripping yoke for 10 single units Precision to the last detail In combination with the comprehensive Everest elements range of materials the system can handle a wide range of indications and materials with maximum process safety. Precise scanning of casts with Everest scan pro Maximum precision and automated processing with the Everest engine Perfect sintering in the Everest therm The ability to use the system components in different places at different times A wide degree of independence when setting up work processes and making business decisions   All system components can operate independently, and can therefore be set up in different places at different times as required. With a maximum of process security. Measurement of a crown cast in wax Everest therm – technical data External dimensions closed (W x H x D): 650 x 804 x 650 mm Chamber volume: approx. 2.7 l Max. temperature: 1600° C Connected load: 5000 W Connected current: max. 28 A Voltage: 200 - 400 V, AC Weight: 95 kg Marks of conformity: VDE/UL/EMC See how easy it is to load your KaVo Everest therm: open door upwards slide in combustion trays (shelf system) close door The a-axis defines the swivel range of the gripping yoke and thus the workpiece rotation. The gripping yoke Intelligent, automatically operating tool gripping Quick-change with fully equipped plug-in unit Replaceable workpiece grip Exact fixing with quick-clamping system Safe scanning with precise castpositioning The plaster cast must be precisely positioned in the centre of the measuring plate of the Everest scanner to ensure 100% correct scanning of the cast. With the Everest positioner you can position your cast at the correct position in seconds. field. Technical Data Dimensions (B x H x T) 430 x 420 x 520 mm Weight 15 kg Mains voltage 100 – 240 V, 50 – 60 Hz Power consumption ca. 100 W  The b-axis defines the rotation range of the spindle and tool. Embedding system The Everest system is the only available laboratory CAD/CAM system with a special embedding procedure that allows the production of frameworks and restorations without additional marginal thickening or the necessity to cut off retention bars. Restorations can be produced up to maximum 60 mm of anatomical length. Gripping yokes for two circular blanks, up to 50 units Software for the production of inlays, onlays and veneers Automatic initial proposition with adjusted anatomy  Individualization of different sculpt toolkits possible Software for the production of telescopic crowns For individual designs based on pre-defined geometrical shapes, user-defined angles and a common insertion direction Gripping yoke for up to 16 units Circular blank production For longer restorations or to create restorations overnight, Everest now offers production with circular blanks. Your saving of energy Even internal heat distribution with innovative combustion chamber heating Effective heat insulation, low heat radiation into the laboratory, => saves energy Automatic sintering process does not require an operator Easy to program with control unit or PC Excellent process safety with high constant heat output Easy feed through vertically opening front and shelf system Continuous power output independent of mains voltage variations Scanning of pre-preparation model and diagnostic wax-up Virtual imaging of the pre-preparation and wax models for an optimal construction support